ZTL TECH is now Zintilon. We’ve updated our name and logo for a fresh start. Check Now
Structural Brackets CNC Machining for Semiconductor Tools
Structural brackets are precision-machined mounting components that provide rigid support, precise alignment, and modular connectivity for process chambers, robotic systems, and equipment modules in semiconductor fabrication tools. At Zintilon, we specialize in CNC machining of structural brackets using advanced milling and surface treatment to achieve exceptional dimensional accuracy, load capacity, and cleanroom compatibility for reliable equipment integration in wafer processing systems.
- Machining for complex bracket geometries and mounting interfaces
- Tight tolerances up to ±0.005 in
- Precision milling, stress relief & cleanroom-compatible finishing
- Support for rapid prototyping and full-scale production
- ISO 9001-certified semiconductor equipment manufacturing
Trusted by 15,000+ businesses
Why Semi-Conductor Companies
Choose Zintilon
Increased Productivity
Engineers get time back by not dealing with immature supply chains or lack of supply chain staffing in their company and get parts fast.
10x Tighter Tolerances
Zintilon can machine parts with tolerances as tight as+/ - 0.0001 in -10x greater precision compared to other leading services.
World Class Quality
Zintilon provides aerospace parts for leading aerospace enterprises, verified to be compliant with ISO9001 quality standard by a certified registrar. Also, our network includes AS9100 certified manufacturing partners, as needed.
From Prototyping to Mass Production
Zintilon provides CNC machining for structural brackets and related mounting components for semiconductor equipment manufacturers, cluster tool suppliers, and fab automation systems worldwide.
Prototype Structural Brackets
Obtain high-precision prototypes of structural brackets that accurately replicate your final design. Test load capacity, verify alignment accuracy, and ensure proper fit before full-scale production.
- Rapid prototyping with high precision
- Tight tolerances (±0.005 in)
- Test design, structural integrity, and interface compatibility early
EVT – Engineering Validation Test
Quickly iterate structural bracket prototypes to meet all loading and alignment requirements. Spot likely issues early, ensuring a smoother transition to semiconductor manufacturing at full scale.
- Validate prototype functionality
- Rapid design iterations
- Ensure readiness for production
DVT – Design Validation Test
Confirm brackets' dimensions and structural performance by employing different materials. This ensures design precision and equipment support balance before mass production.
- Confirm design integrity and load capacity
- Test multiple materials and configurations
- Ensure production-ready performance
PVT – Production Validation Test
Evaluate large scale structural bracket production and identify likely manufacturing problems before full production to maintain consistency and efficiency.
- Test large-scale production capability
- Detect and fix process issues early
- Ensure consistent part quality
Mass Production
Rapidly and accurately manufacture structural brackets for cleanroom environments. Mounting for semiconductor tools is reliable, and delivery to fab integrators is timely.
- Consistent, high-volume production
- Precision machining for structural quality
- Fast turnaround with strict quality control
Simplified Sourcing for
the New Energy Industry
Our aviation industry parts manufacturing capabilities have been verified by many listed companies. We provide a variety of manufacturing processes and surface treatments for aerospace parts including titanium alloys and aluminum alloys.
Explore Other Semiconductor Components
Browse our complete selection of CNC machined semiconductor components, crafted for durability and ultra-tight tolerances. From precision tooling and fixture parts to vacuum chambers and wafer handling systems, we deliver solutions tailored to advanced semiconductor production.
- Connector Housings
- Tooling Fixtures
Semiconductor Structural Brackets Machining Capabilities
We offer cutting CNC Structural Brackets for Semiconductor Tools, utilizing advanced equipment for multi-axis CNC machining, as well as coordinate measuring tools, and a seasoned semiconductor machining team. We design and build chamber mounting brackets, robot support brackets, and valve manifold mounts with critical positioning features for advanced structural brackets that emphasize rigidity and pinpoint alignment while facilitating bidirectional and planar wrench access to minimize particle generation.
In addition to conforming to cleanroom standards, we incorporate stress-relief annealing, surface finishing, load testing, and dimensional verification in the equipment integration process. Each structural bracket, machined to exceed standards, ensures uninterrupted operation in semiconductor fabrication environments, which consists of aluminum alloys (6061-T6, 7075-T6), stainless steel (304, 316L), or anodized aluminum.
In addition to conforming to cleanroom standards, we incorporate stress-relief annealing, surface finishing, load testing, and dimensional verification in the equipment integration process. Each structural bracket, machined to exceed standards, ensures uninterrupted operation in semiconductor fabrication environments, which consists of aluminum alloys (6061-T6, 7075-T6), stainless steel (304, 316L), or anodized aluminum.
Aerospace
Materials & Finishes
Materials
We provide a wide range of materials, including metals, plastics, and composites.
Finishes
We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.
Specialist Industries
you are welcome to emphasize it in the drawings or communicate with the sales.
Materials for Structural Brackets
Executor of CNC machining, we actively support Structural Brackets Machining for Semiconductor Tools. With 15+ structural metals and cleanroom-compatible alloys, we support rapid prototyping and precision mounting component manufacturing with optimal strength-to-weight ratios.
High machinability and ductility. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance.
Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.003 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Steel is a strong, versatile, and durable alloy of iron and carbon. Steel is strong and durable. High tensile strength, corrosion resistance heat and fire resistance, easily molded and formed. Its applications range from construction materials and structural components to automotive and aerospace components.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.001 mm (routing)
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished. The hardness and the cost of stainless steel is higher than that of aluminum alloy.
Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Titanium is an advanced material with excellent corrosion resistance, biocompatibility, and strength-to-weight characteristics. This unique range of properties makes it an ideal choice for many of the engineering challenges faced by the medical, energy, chemical processing, and aerospace industries.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Highly resistant to seawater corrosion. The material’s mechanical properties are inferior to many other machinable metals, making it best for low-stress components produced by CNC machining.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Few metals have the electric conductivity that copper has when it comes to CNC milling materials. The material’s high corrosion resistance aids in preventing rust, and its thermal conductivity features facilitate CNC machining shaping.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Due to the low mechanical strength of pure magnesium, magnesium alloys are mainly used. Magnesium alloy has low density but high strength and good rigidity. Good toughness and strong shock absorption. Low heat capacity, fast solidification speed, and good die-casting performance.
Price
$ $ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Iron is an indispensable metal in the industrial sector. Iron is alloyed with a small amount of carbon – steel, which is not easily demagnetized after magnetization and is an excellent hard magnetic material, as well as an important industrial material, and is also used as the main raw material for artificial magnetism.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Let’s Build Something Great, Together
FAQs: Structural Brackets for Semiconductor Applications
Structural brackets are components used for precise mounting, making firm connections, and ensuring alignment between modules of equipment in processing systems of semiconductors. These include chamber mounting brackets with vibration isolation supporting process modules that weigh between 100 and 1000 kilograms, robot support brackets that position wafer handling systems with 0.1-millimeter repeatability, and valve manifold mounts that combine pneumatic and vacuum distribution systems. There are equipment interface brackets that connect cluster tool modules through kinematic coupling, load lock mounting brackets that support rapid-cycle transfer chambers, overhead service brackets that route utilities and exhaust ducting, and special brackets with IBC seismic-rating and seismic mounts, adjustable alignment with precise shimming, and modular quick-disconnect brackets that enable rapid reconfiguration of tools.
Aluminum 6061-T6 and 7075-T6 deploys great level of power for their mass and lightweight structure, excellent machinability for rigid components, integrated and complex designed features, good cleanroom chemical and corrosion resistance, thermal conduction for heat dissemination, and great value for the money. Stainless steel 304 and 316L provide corrosion resistance for process chemicals and disinfectants, maintain structural rigidity for heavy structural loads (+500 kg), achieve electropolish surface finishing with Ra < 0.4 microns, and provide non-magnetism for >20 years service. Anodized aluminum offers enhanced dull surface, improved corrosion resistance, smooth, and clean ISO 14644 certified surfaces with particle free cleanroom, and low electrical conductivity where needed.
Using multi-axis CNC milling, we make brackets with lightening pockets, reinforcement ribs, and mounting bosses and we optimize for strength-to-weight ratios. Coordinate drilling gives us bolt pattern positions with ±0.005 inch precision for standard equipment mounts and kinematic mounts. Boring dowel pin holes to a precise 0.01 millimeter gives repeatable alignment. Tapping, counterboring for recessed areas, and counterboring for flush fastener control rounded out screw holes for mounting and recessed areas for metric screw holes. Stress-relief annealing, surface grinding, and motor grinding completed our control features.
For structural brackets, we achieve dimensions and tolerances such as, alignment of reference surfaces for kinematic coupling under ± 0.005 inch on flatness, separating mounting faces of a bracket under 0.010 inch on perpendicularity, dowel pin holes under ± 0.002 inch on location, and surfaces under 3.2 Ra microns. Overall dimensions of a bracket are kept under ± 0.015 inch for integration in a system, screw holes for mounting are balanced under ± 0.005 inch as control for standard equipment interfaces, kinematic coupling, and mounting surfaces with a stop surface for 3.2 Ra microns are also used for balanced structures.
Sure, we do rapid prototyping for the development of semiconductor tools with finite element analysis and structural load testing, low volume production for specialized process equipment and R&D systems making between 10 and 100 brackets, and medium to high volume production for commercial semiconductor tools which includes hundreds to thousands of brackets yearly, with all brackets being fully dimensionally inspected and load tested to validate the design capacity, surface finish, and to verify the design surface finish, particle generation testing was done to verify compliance with ISO 14644 standards, and materials were certified and composition verified down to the elemental level
All components are made with ISO 9001 quality management systems with complete traceability, verification of all design parameters and dimensions, structural load documentation, surface finish validation and compliance with SEMI equipment standards for load capacity between 50 to 2000 kg, alignment with 0.1 mm for precision positioning of equipment, particle generation below 0.1 particles per cubic foot, a service life of 15 years throughout continuous fab operation.
Finishes include clear anodizing on aluminum achieving 15 to 25 micron coating per ASTM B580 for corrosion protection and particle-free surfaces, hard anodizing for wear resistance at mounting interfaces achieving hardness exceeding 65 HRC, electropolishing on stainless steel removing 10 to 30 microns achieving Ra below 0.4 microns for Class 1 cleanroom compatibility, powder coating in cleanroom white for sealed surfaces, and specialized treatments including passivation enhancing stainless steel corrosion resistance, bead blasting for uniform appearance, and black anodizing for non-reflective surfaces in optical equipment.
There is a lot of variability in lead time. For standard brackets you are looking at 10-16 business days, but for complex brackets you would be looking at 4-6 weeks. In the mean time lets you equipment design to the next stage during the waiting time, as getting brackets for fit testing can be done in 7-10 days!
Absolutely. We work on a range of custom heavy-duty brackets designed to hold and support semiconductor processing chambers that weigh 1500 kilograms and maintain a displacement of 0.1 mm. We also manufacture kinematic brackets that have a three-contact point geometry to achieve positional repeatability of 0.01 mm for precision optical stacking. In addition to vibration isolation and damping above 10 Hz to achieve a transmission reduction of 1 percent, we also work on seismic rated brackets that integrate IBC Zone 4 elastomer seismic damping. Other designs include modular quick-disconnect brackets that allow tool reconfiguration in less than 30 minutes and specialized designs that include integrated thermally isolated brackets designed to eliminate heat transfer between modules, brackets that allow adjustable positioning, and integrated structural brackets designed to support cable management, utility routing, and remap cross-section utility routing.
There are no placement errors with mounting holes making equipment align with set interfaces including SEMI standard footprints. This stops field alterations making installations very quick. Flat reference surfaces within 0.005 inches checks surfaces that touch and spread loads uniformly preventing arm to equipment misalignment. Misstated structural brackets will cause alignments to become detrimental. Flat reference surfaces within 0.005 inches checks surfaces that touch and spread loads uniformly preventing arms to equipment misalignment. Misstated structural brackets will cause alignments to become detrimental. Integrated structural rigidity with patterned ribbing and optimized cross-sections stop deflation under rated loads as equipment is maintained during wafer robotic and processing movements. Smooth surface finishes with level Ra below 3.2 microns and rate below 0.1 particles per cubic foot meet ISO Class 5 cleanroom standards where contamination causes loss of yield. Quality materials provide dimensional stability through thermal cycling of 15 to 30 degrees and corrosion resistance to cleanroom disinfectants.
Reliable equipment mounting supports semiconductor fabrication within structural integrity keeping alignment within 0.1 millimeters, load capacity from 50 to 2000 kilograms depending on application, cleanroom compatibility meeting ISO Class 1 through Class 100 particulate requirements, and service life exceeding 15 years in 200mm, 300mm, and 450mm wafer fabs processing advanced logic, memory, and power semiconductor devices.
Reliable equipment mounting supports semiconductor fabrication within structural integrity keeping alignment within 0.1 millimeters, load capacity from 50 to 2000 kilograms depending on application, cleanroom compatibility meeting ISO Class 1 through Class 100 particulate requirements, and service life exceeding 15 years in 200mm, 300mm, and 450mm wafer fabs processing advanced logic, memory, and power semiconductor devices.
Got any more questions?
