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Yes, you just need to pay for the prototype.
We accept prototype and low-volume orders. MOQ: 1PC.
Our maximum CNC machining part size is 1500 mm x 800 mm x 700 mm.
Our CNC machining standard tolerances range from plus or minus 0.01mm.
The cost of CNC machining is determined by the material, machining costs, labor costs, and the tooling and surface finish involved. Feel free to contact us for a quick quote.
Zintilon has vertical CNC milling machines, horizontal CNC milling machines and multi-axis CNC milling machines. Vertical CNC mills are cost effective and have a wide range of applications. Horizontal CNC mills are used to cut grooves and slots in products and are ideal for cutting geared workpieces. Multi-axis CNC mills are CNC mills that can operate on more than four axes, allowing for the manufacture of more complex and precise parts.
CNC milling is suitable for machining parts with complex shapes, feature planes and irregular surfaces, such as grooves, gears, threads and special molded surfaces for dies and molds.
CNC milling machines are compatible with a wide range of materials, including metals, plastics and composites. Most commonly used are metals such as brass, titanium, aluminum or steel, and plastics such as PVC, ABS, polycarbonate and polypropylene.
Workpieces with a clamping diameter of no more than 260mm can be machined with a CNC lathe.
CNC turning is suitable for machining parts with cylindrical or conical surface, such as shafts, bushings and sleeves.
The main difference between CNC turning and CNC milling is their machining processes. Turning operations are performed by fixing the cutting tool and rotating the workpiece, which can be used for machining drilling, tapping and knurling operations. Milling operations are performed with a stationary workpiece and a rotating cutting tool to machine flat surfaces, grooves, gears, helical surfaces and various curved surfaces.
5-axis machining offers greater accuracy and precision, efficiency and reliability for machining more complex or detailed components. So when you need to produce complex parts with tight tolerances, choose 5-axis machining.
The maximum size of our 5-axis CNC machining parts is 1050*900*600.
The cost of CNC machining is determined by the material, machining costs, labor costs, and the tooling and surface finish involved. Feel free to contact us for a quick quote.
Our Wire EDM machining tolerances are as low as ±0.0004 (0.01 mm).
Wire EDM is mainly used for processing all kinds of workpieces with complex shapes and fine precision. For example,Wire EDM can process the convex die, concave die, convex-concave die, fixed plate, unloading plate, forming tool, sample plate, fine holes and grooves, narrow slits, arbitrary curves and so on.
Wire EDM machining requires that the processed material be electrically conductive and it is not possible to machine non-metallic conductive materials. Additionally, Slow efficiency and limited cut size affect the production of large volume production.
Rapid prototyping is typically used in two main scenarios. Firstly, rapid prototyping is the best choice when you need to test a product or assess the risk of a product. Secondly, rapid prototyping is less expensive than prototyping, so you can also choose rapid prototyping when product development costs are too high.
It’s determined by the material, complexity of design, etc. Zintilon has powerful manufacturing capabilities to ensure a faster lead time with cutting-edge manufacturing equipment such as 8 sets of 5 axis hermle CNC machining center, CNC lathe equipment.
Rapid prototyping is a new technology based on the material stacking method. It combines mechanical engineering, CAD, reverse engineering technology, layered manufacturing technology, CNC technology, material science, and laser technology. But in fact, 3D printing is a technology that uses additive manufacturing to develop products, which is only a branch of rapid prototyping and can only represent part of the rapid prototyping machining technique.
There are several things that make our low-volume production services unique. Firstly, we offer a wide range of services including CNC machining, die casting, sheet metal fabrication, and finishing to provide our customers with comprehensive prototyping and new product introduction solutions. Additionally, we do not require minimum order quantities or minimum dollar amounts, and we will provide you with fast, accurate quotes.
Our low-volume production service is available in over 50 materials such as alumium, stainless steel and Titannium.
We have strict quality control standards to ensure the quality of our low-volume production. Firstly, we check incoming materials to ensure material quality. Secondly, we inspect and test the production process to ensure that you get quality parts that exceed expectations. Thirdly, we can provide certificates of compliance for all materials.
The main metals commonly used for die casting include zinc, copper, aluminum, magnesium alloys.
Whether it is hot chamber die casting or cold chamber die casting, the standard process involves injecting molten metal into the mold under high pressure. The following are steps in the complex die casting process:
Step 1: Clamping. Prior to this, the mold needs to be cleaned to remove any contaminants and lubricated for better injection and removal of cured product. After this, the mold is clamped and closed with high pressure.
Step 2: Injection. The metal to be injected is melted and poured into the firing chamber. The metal is then injected into the mold under high pressure generated by the hydraulic system.
Step 3: Cooling. The solidified material will have a shape similar to the mold design.
Step 4: Ejection. After loosening the mold, the ejector mechanism pushes the solid casting out of the mold. Proper solidification is ensured before ejecting the final product.
Step 5: Decorating. It involves removing excess metal from the finished gate and runners. Trimming can be done using a trimming die, saw, or other procedures.
Step 1: Clamping. Prior to this, the mold needs to be cleaned to remove any contaminants and lubricated for better injection and removal of cured product. After this, the mold is clamped and closed with high pressure.
Step 2: Injection. The metal to be injected is melted and poured into the firing chamber. The metal is then injected into the mold under high pressure generated by the hydraulic system.
Step 3: Cooling. The solidified material will have a shape similar to the mold design.
Step 4: Ejection. After loosening the mold, the ejector mechanism pushes the solid casting out of the mold. Proper solidification is ensured before ejecting the final product.
Step 5: Decorating. It involves removing excess metal from the finished gate and runners. Trimming can be done using a trimming die, saw, or other procedures.
Instead of being made primarily of iron, die castings are usually produced from materials such as zinc, copper, aluminum, and magnesium, which makes the parts corrosion-resistant and less prone to rusting. However, if the parts are not stored in a proper manner for a long period of time, they may rust.
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If you cannot find answer to your question in our FAQ, you can always contact us. We will answer to you shortly!
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