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Medical Device Enclosures CNC Machining for Medical Industry
Medical device enclosures are precision machined protective housings designed to contain and shield electronic, optical, and mechanical components in diagnostic, therapeutic, and patient monitoring devices. Zintilon specializes in CNC machining medical device enclosures with multi-axis machining technology for extraordinary attainment of precision, electromagnetic shielding, and hygienic surface finishes for dependable protection of unit and clinical compliance.
- Machining for complex enclosure geometries and interface panels
- Tight tolerances up to ±0.005 in
- Precision milling, EMI shielding & IP-rated sealing
- Support for rapid prototyping and full-scale production
- ISO 13485-certified medical device manufacturing
Trusted by 15,000+ businesses
Why Medical Companies
Choose Zintilon
Fast Delivery
A professional engineering team that can respond quickly to customer needs and provide one-stop services from design to production in a short period of time to ensure fast delivery.
High Precision
We are equipped with automated equipment and sophisticated measuring tools to achieve high accuracy and consistency, ensuring that every part meets the most stringent quality standards.
ISO13485 Certified
As a ISO13485 certified precision manufacturer, our products and services have met the most stringent quality standards in the automotive industry.
From Prototyping to Mass Production
Zintilon offers CNC machining for medical device enclosures and protective housings for hospitals, diagnostic equipment manufacturers, and medical technology companies around the globe.
Prototype Medical Device Enclosures
Obtain high-precision prototypes of enclosures that accurately replicate your final design. Test environmental protection, verify EMI shielding, and ensure proper thermal management before full-scale medical production.
Key Point
Key Point
- Rapid prototyping with high precision
- Tight tolerances (±0.005 in)
- Test design, protection, and compliance early
EVT – Engineering Validation Test
Seamless, early issue identification for smoother transition to high-volume manufacturing for medical devices by quickly refining safety and electromagnetic compatibility enclosure prototypes to clinical device safety standards.
Key Point
Key Point
- Validate prototype functionality
- Rapid design iterations
- Ensure readiness for production
DVT – Design Validation Test
Prevent excess material use and optimize protection by validating enclosure design, protective performance, and dimensional accuracy with diverse construction materials before design freeze and mass production.
Key Point
Key Point
- Confirm design integrity and shielding
- Test multiple materials and configurations
- Ensure production-ready performance
PVT – Production Validation Test
Evaluate medical device enclosure large scale production and its inherent production desafios before commencing to guarantee efficient and consistent operation.
Key Point
Key Point
- Test large-scale production capability
- Detect and fix process issues early
- Ensure consistent part quality
Mass Production
Precision and tempo manufacturing of medical grade, protection, high quality enclosure for medical devices ensures reliable protection and on time delivery to device makers and healthcare facilities.
Key Point
Key Point
- Consistent, high-volume production
- Precision machining for medical-grade quality
- Fast turnaround with strict quality control
Simplified Sourcing for
the Medical Industry
Our precision manufacturing capabilities are widely used in the medical industry. CNC machining, sheet metal fabrication and other technologies ensure high precision and heat resistance in the application of medical grade materials such as titanium alloy and PEEK.
Explore Other Medical Components
Browse our extensive selection of CNC machined medical parts, engineered to meet the highest quality and hygiene standards. From implant-grade components and instrument handles to housings for imaging systems and lab automation equipment, we deliver precision solutions for the evolving needs of the medical industry.
- Surgical Instruments
- Orthopedic Implants
- Bone Screws
- Bone Plates
- Hip Implants
- Knee Implants
- Dental Implants
- Medical Housings
- Surgical Handles
- Medical Shafts
- Surgical Forceps
- Scalpel Components
- Medical Couplings
- Medical Fittings
- Endoscopic Components
- Medical Valves
- Catheter Components
- Medical Connectors
- Surgical Clamps
- Medical Hubs
- Surgical Pins
- Surgical Drills
- Prosthetic Components
- Medical Brackets
- Medical Casings
- Medical Tubing
- Medical Adapters
- Medical Covers
- Implantable Components
Medical Equipment Enclosures Machining Capabilities
Our Medical Devices Enclosures CNC Machining for Medical Industry and EMI testing facilities, along with advanced CNC Machining centers, collaborative and experienced medical device machinists, and facilities help carve down turn-around times. From diagnostic analyzer housings to portable ultrasound cases and patient monitor chassis with mounting interfaces that encapsulate environmental, electro-magnetic compatible, and thermally engineered seamless integration, we do it all.
Seamless CNC Milling, Seal Surface Machining, Thermal management integration, EMI shield preparation. Uncompromising regulatory compliance, equipment protection, value-added, IP rating, and dimensional checks. Each fixture enclosure is machineable to guarantee the uncompromising engineered retention of electro-magnetic, thermal, and environmental protection during clinical use. We use various grades of aluminum (6061-T6, 5052), stainless steel (304, 316L), medical grade steel, engineered plastics (ABS, polycarbonate chrome), and clinical plastics (ABS, polycarbonate).
Seamless CNC Milling, Seal Surface Machining, Thermal management integration, EMI shield preparation. Uncompromising regulatory compliance, equipment protection, value-added, IP rating, and dimensional checks. Each fixture enclosure is machineable to guarantee the uncompromising engineered retention of electro-magnetic, thermal, and environmental protection during clinical use. We use various grades of aluminum (6061-T6, 5052), stainless steel (304, 316L), medical grade steel, engineered plastics (ABS, polycarbonate chrome), and clinical plastics (ABS, polycarbonate).
Aerospace
Materials & Finishes
Materials
We provide a wide range of materials, including metals, plastics, and composites.
Finishes
We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.
Specialist Industries
you are welcome to emphasize it in the drawings or communicate with the sales.
Materials for Medical Device Enclosures Components
Machining Medical Device Enclosures streamlines efficiency and productivity for iso standard compliance and rapid prototype to seamless integration. We work with 30+ IX grade clinical grade structural metals, plastics, and fabrics for CDI standard rapid prototyping, FDA standard material quality, and protective housings manufacturing to certify consistent quality.
High machinability and ductility. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance.
Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.003 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished. The hardness and the cost of stainless steel is higher than that of aluminum alloy.
Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Steel is a strong, versatile, and durable alloy of iron and carbon. Steel is strong and durable. High tensile strength, corrosion resistance heat and fire resistance, easily molded and formed. Its applications range from construction materials and structural components to automotive and aerospace components.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.001 mm (routing)
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Titanium is an advanced material with excellent corrosion resistance, biocompatibility, and strength-to-weight characteristics. This unique range of properties makes it an ideal choice for many of the engineering challenges faced by the medical, energy, chemical processing, and aerospace industries.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Highly resistant to seawater corrosion. The material’s mechanical properties are inferior to many other machinable metals, making it best for low-stress components produced by CNC machining.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Few metals have the electric conductivity that copper has when it comes to CNC milling materials. The material’s high corrosion resistance aids in preventing rust, and its thermal conductivity features facilitate CNC machining shaping.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Iron is an indispensable metal in the industrial sector. Iron is alloyed with a small amount of carbon – steel, which is not easily demagnetized after magnetization and is an excellent hard magnetic material, as well as an important industrial material, and is also used as the main raw material for artificial magnetism.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Due to the low mechanical strength of pure magnesium, magnesium alloys are mainly used. Magnesium alloy has low density but high strength and good rigidity. Good toughness and strong shock absorption. Low heat capacity, fast solidification speed, and good die-casting performance.
Price
$ $ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Let’s Build Something Great, Together
FAQs: Medical Device Enclosures for Healthcare Applications
Enclosures serve to house, protect, and contain and shield the electronics, sensors, and components within diagnostic and therapeutic devices. For instance, the housings of patient monitors, portable diagnostic equipment like ultrasound and ECG machines, and the enclosures of laboratory analyzers, which protect the optical and fluidic systems, are all considered enclosures. As well, infusion pumps and imaging equipment used for X-rays and CT scans have enclosures which contain sealed electronics, and powered surgical devices, housing elements of energy delivery systems, and disposable point-of-care testing devices also have enclosures. Additional examples include ventilators and anesthesia machines, defibrillators, and telemedicine equipment cases. These also extend to home healthcare devices and housings for specialized medical equipment.
Aluminum 6061-T6 and 5052 alloys provide excellent electromagnetic shielding to attenuate more than 60 dB, high thermal conductivity to dissipate heat from electronics at 167 watts per meter-Kelvin, lightweight construction, good machinability to integrate functional and aesthetic features, such as mounting bosses and ventilation grilles, natural corrosion resistance, and precipitation hardening for increased strength. Stainless steels 304 and 316 L provide substantial impact resistance for portable equipment, electropolished surface finishes with Ra below 0.4 microns to ease cleaning validation, superior corrosion resistance to disinfectants used in hospitals, and high aesthetic value. Medical-grade steel provides the heaviest and most cost-effective medical equipment, as well as impressive weldability for large fabricated assemblies. Engineered plastics, such as ABS and polycarbonate, are cost-effective for disposable equipment, provide adequate chemical resistance, and offer design flexibility for ergonomic shapes, and electrical insulation.
Multi-axis CNC milling performs all necessary processes to manufacture complex three-dimensional medical device enclosures with integrated mounting structures, ventilation patterns, integrated cable management channels, and enclosures with varying degrees of thermal management features such as heat sink fins. Face milling of the blank settles the enclosure with IP-rated environmental protection to within +/- 0.010 in flatness. Pocket milling of the blank performs the internals for the modular components with integration of electronics for enclosures with varying degrees of thermal management features such as heat sink fins. Coordinated drilling of enclosure mounting holes and of cutout panels with a prescribed control of position within +/- 0.005 in guarantees alignment of nested panels for mounting. Threads for closure and mounting control interfaces are generated with thread milling. Seal grooves for O-rings are IP sealed for IP65 or IP67 rated protection. Electropolishing to a hygenic standard surface of CNC machined stainless steel completes the enclosure.
Regarding the tolerances for machining of enclosures used in medical devices, the tolerances achieved are: flatness of sealing surfaces within 0.010 in, position of mounting holes within +/- 0.005 in for alignment of panels and components, seal grooves for gaskets of compression within +/- 0.003 in, wall thickness maintenance of +/- 0.010 in for balance and structural integrity, overall housing dimensions +/- 0.020 in, critical interface dimensions within +/- 0.005 in for control and alignment of standardized assembly components and mounting systems, along with nested medical device enclosures.
Yes, we provide rapid prototyping to verify fit and test assembly, with same-day CAD-to-part capability available for critical projects. For custom automation cells and research platforms, we perform low-volume production of 20 to 500 brackets. For standardized robot models, we perform high-volume production of thousands to tens of thousands of brackets annually, incorporating complete dimensional inspection, flatness verification, and material certifications.
All components are manufactured to ISO 13485 certified quality management systems, ensuring seamless compliance to FDA regulations for medical equipment housings, and meeting European Medical Device Regulation (MDR) requirements, IEC 60601-1 standards for safety of medical electrical equipment including mechanical construction and electromagnetic compatibility for medical devices per IEC 60601-1-2, IP rating standards on ingress protection against moisture and particulates, traceability and Good Manufacturing Practices (GMP) standards. This guarantee reliable equipment protection and patient safety.
We provide comprehensive finishing solutions tailored to aerospace requirements:
Anodizing (Type II and Type III)
Passivation for corrosion resistance
Precision polishing for aerodynamic surfaces
Custom protective coatings and thermal barriers
Anodizing (Type II and Type III)
Passivation for corrosion resistance
Precision polishing for aerodynamic surfaces
Custom protective coatings and thermal barriers
Standard equipment housings with sealing surface preparation, finishing, and machining requires 12–18 business days, whereas complex multi-cavity enclosures with integrated thermal management take 5–6 weeks. Rapid device development and certification timelines are accommodated as regulatory testing prototype enclosures are completed within 8–12 days.
Indeed, we create custom sealed enclosures designed to meet the needs of various medical and surgical applications, including those that involve washdown procedures, IP67/IP68 waterproof enclosures, EMI-shielded enclosures and housings for sensitive diagnostic instrumentation protected up to 100 dB, thermally enhanced enclosures with integrated heat sinks designed for 50 to 500 watts, and ruggedized enclosures compliant with MIL-STD-810 for field military and emergency response medical equipment, cleanroom enclosures to ISO Class 5 cleanroom standards with particulate and cleanroom-compatible enclosures, rugged portable cases of less than 5 kilograms for handheld and portable devices, field-modifiable and maintenance modular enclosures, and integrated designs that house protective enclosures with display windows, user interfaces, mounts, and integrated systems for accessories.
Milling seals to a flatness of 0.010 inches guarantees a proper working seal achieves an enclosure protection rating of IP65 to IP68. As a result, moisture and contaminants that could destroy device electronics get sealed out. This greatly assures device reliability. Mounting components to within ±0.005 inches guarantees poorly aligned displays, connectors, user controls, and controls. Appropriate wall thickness and strategic reinforcement greatly ensure structural integrity drop tested from 1 meter height as specified in IEC 60601-1. This blocks protection poorly aligned displays, connectors, user controls, and controls. Appropriate wall thickness and strategic reinforcement greatly ensure structural integrity drop tested from a 1 meter height as specified in IEC 60601-1. This blocks protection drop from 1 meter height and protection. Electro-magnetic shielding can be as high as 100dB meeting IEC 60601-1-2. This receiving and immunity protection from electronic shielding can be as high as 100dB. Other components ensure thermal management shielding to maintain electronics below 60 degrees Celsius.
Quality manufacturing enables reliable equipment protection to support the device lifetime of 5 to 15 years in hospital environments, operating rooms, intensive care units, laboratories, and point-of-care settings.
Quality manufacturing enables reliable equipment protection to support the device lifetime of 5 to 15 years in hospital environments, operating rooms, intensive care units, laboratories, and point-of-care settings.
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