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Medical Brackets CNC Machining for Medical Industry
Medical brackets are precision machined components that mount and secure medical equipment, imaging systems, and patient support devices in clinical environments. At Zintilon, we focus on the CNC machining of medical brackets, employing 6-axis CNC machines to deliver the required dimensional precision, strength, hygienic finish, and surface texture to ensure safe patient care and reliable equipment mounting in hospitals and medical facilities.
- Machining for complex bracket geometries and mounting patterns
- Tight tolerances up to ±0.003 in
- Precision milling, drilling & sterile surface finishing
- Support for rapid prototyping and full-scale production
- ISO 13485-certified medical device manufacturing
Trusted by 15,000+ businesses
Why Medical Companies
Choose Zintilon
Fast Delivery
A professional engineering team that can respond quickly to customer needs and provide one-stop services from design to production in a short period of time to ensure fast delivery.
High Precision
We are equipped with automated equipment and sophisticated measuring tools to achieve high accuracy and consistency, ensuring that every part meets the most stringent quality standards.
ISO13485 Certified
As a ISO13485 certified precision manufacturer, our products and services have met the most stringent quality standards in the automotive industry.
From Prototyping to Mass Production
Zintilon CNC Machines for Medical Brackets and Other Mounting Components for Worldwide Hospitals.
Prototype Medical Brackets
Obtain precision medical bracket prototypes that replicate your final design for testing of load capacity, mounting alignment, and equipment support before full-scale production.
Key Points:
Key Points:
- Rapid prototyping with high precision
- Tight tolerances (±0.003 in)
- Test design, strength, and clinical integration early
EVT – Engineering Validation Test
Iterate rapidly on bracket prototypes to check all structural and mounting requirements. Early issue identification makes transitioning smooth to large-scale device manufacturing.
Key Points:
Key Points:
- Validate prototype functionality
- Rapid design iterations
- Ensure readiness for production
DVT – Design Validation Test
Validate the medical bracket's dimensions and load performance using different materials. This will ensure design and support equipment accuracy before mass production.
Key Points:
Key Points:
- Confirm design integrity and strength
- Test multiple materials and configurations
- Ensure production-ready performance
PVT – Production Validation Test
Confirm medical bracket mass production feasibility and identify production challenges to ensure consistent and efficient production before mass production starts.
Key Points:
Key Points:
- Test large-scale production capability
- Detect and fix process issues early
- Ensure consistent part quality
Mass Production
Provide mass production of high-quality medical-grade brackets while ensuring accuracy in mounting performance and timely delivery to medical equipment manufacturers and health care providers.
Key Points:
Key Points:
- Consistent, high-volume production
- Precision machining for medical-grade quality
- Fast turnaround with strict quality control
Simplified Sourcing for
the Medical Industry
Our precision manufacturing capabilities are widely used in the medical industry. CNC machining, sheet metal fabrication and other technologies ensure high precision and heat resistance in the application of medical grade materials such as titanium alloy and PEEK.
Explore Other Medical Components
Browse our extensive selection of CNC machined medical parts, engineered to meet the highest quality and hygiene standards. From implant-grade components and instrument handles to housings for imaging systems and lab automation equipment, we deliver precision solutions for the evolving needs of the medical industry.
- Surgical Instruments
- Orthopedic Implants
- Bone Screws
- Bone Plates
- Hip Implants
- Knee Implants
- Dental Implants
- Medical Housings
- Surgical Handles
- Medical Shafts
- Surgical Forceps
- Scalpel Components
- Medical Couplings
- Medical Fittings
- Endoscopic Components
- Medical Valves
- Catheter Components
- Medical Connectors
- Surgical Clamps
- Medical Hubs
- Surgical Pins
- Surgical Drills
- Prosthetic Components
- Medical Casings
- Medical Tubing
- Medical Adapters
- Medical Covers
- Implantable Components
- Medical Device Enclosures
Medical Device Brackets Machining Capabilities
Engineered CNC machining centers and load testing devices coupled with skilled medical device machinists result in Medical Brackets CNC Machining for Medical Industry. These include equipment mounting brackets, monitor arm supports, and patient positioning brackets. These brackets are designed to bear critical loads and are made with specific features to care for and enhance structural integrity, surface hygiene, and attachment of the medical device.
We accomplish this through precision CNC milling coupled with coordinate drilling, tapping, and polishing to achieve engineered load testing and dimensional verification. Each of the medical brackets is machined from 304 or 316L stainless steel, certain aluminum alloys (specifically 6061-T6), medical-grade steel, and some titanium alloys. These materials upkeep strength and corrosion resistance through repetitive washing and clinical use, and offer rest for cleansing.
We accomplish this through precision CNC milling coupled with coordinate drilling, tapping, and polishing to achieve engineered load testing and dimensional verification. Each of the medical brackets is machined from 304 or 316L stainless steel, certain aluminum alloys (specifically 6061-T6), medical-grade steel, and some titanium alloys. These materials upkeep strength and corrosion resistance through repetitive washing and clinical use, and offer rest for cleansing.
Aerospace
Materials & Finishes
Materials
We provide a wide range of materials, including metals, plastics, and composites.
Finishes
We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.
Specialist Industries
you are welcome to emphasize it in the drawings or communicate with the sales.
Materials for Surgical Pins Components
We CNC machine Surgical Pins for the Medical Industry. With 8 or more medical grade machined metals and biocompatible alloys, the CNC machine shop supports rapid prototyping and precision orthopedic fixation component manufacturing. Quality consistency and materials that meet FDA regulatory standards give us confidence.
High machinability and ductility. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance.
Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.003 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished. The hardness and the cost of stainless steel is higher than that of aluminum alloy.
Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Steel is a strong, versatile, and durable alloy of iron and carbon. Steel is strong and durable. High tensile strength, corrosion resistance heat and fire resistance, easily molded and formed. Its applications range from construction materials and structural components to automotive and aerospace components.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.001 mm (routing)
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Titanium is an advanced material with excellent corrosion resistance, biocompatibility, and strength-to-weight characteristics. This unique range of properties makes it an ideal choice for many of the engineering challenges faced by the medical, energy, chemical processing, and aerospace industries.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Highly resistant to seawater corrosion. The material’s mechanical properties are inferior to many other machinable metals, making it best for low-stress components produced by CNC machining.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Few metals have the electric conductivity that copper has when it comes to CNC milling materials. The material’s high corrosion resistance aids in preventing rust, and its thermal conductivity features facilitate CNC machining shaping.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Iron is an indispensable metal in the industrial sector. Iron is alloyed with a small amount of carbon – steel, which is not easily demagnetized after magnetization and is an excellent hard magnetic material, as well as an important industrial material, and is also used as the main raw material for artificial magnetism.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Due to the low mechanical strength of pure magnesium, magnesium alloys are mainly used. Magnesium alloy has low density but high strength and good rigidity. Good toughness and strong shock absorption. Low heat capacity, fast solidification speed, and good die-casting performance.
Price
$ $ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Let’s Build Something Great, Together
FAQs: Surgical Pins for Medical Applications
Medical brackets are precision mounting components securing equipment, monitors, and devices in clinical environments, including operating rooms, patient rooms, and diagnostic imaging suites. Types include monitor arm brackets supporting displays weighing 5 to 30 kilograms with adjustable positioning, IV pole brackets mounted to beds or walls, equipment mounting brackets for infusion pumps and vital signs monitors, imaging system brackets supporting ultrasound probes and X-ray equipment, surgical light brackets with articulating arms, patient positioning brackets for examination tables and surgical beds, wall-mounted brackets for hand sanitizer dispensers and sharps containers, and specialty brackets including endoscope holders, anesthesia equipment mounts, and ventilator supports..
Stainless Steel 304 and 316L, aluminum 6061-T6, medical steel, and titanium are used for construction owing to their unique fabrication qualities and the functions the brackets perform for medical technology and equipment. Stainless Steel 304 and 316L is very well compatible, seamless polished surfaces for infection control, strong enough to carry equipment loads of 5 to 50 kg, and is biocompatible for medical application interface. The construction of aluminum 6061-T6 for reducing wall stress, avoiding complex installations, and strengthening construction for equipment and monitor support is sufficient for the support brackets where complex captures and integrated designs for machining are required. Controlled anodized finish aluminum offers excellent corrosion resistance. Steel used for medical manufacture offers high strength for equipment brackets and cost-effective production. Titanium is used for corrosion resistance, light construction, biocompatibility, and strength for surgical instrument brackets.
Multi-axis CNC milling allows the creation of intricate 3D geometries for brackets with cable management, adjustment slots, and mounting bosses integrated into the 3D structure. Mounting hole patterns are drilled with a positional accuracy of ±0.003 inches for VESA mounting, and devices from the standard set can interface with the medical brackets. Tapped holes are provided for attachment of the medical equipment. Face milling is used to attain specified flat mounting surfaces and flatness of the surfaces is held within 0.005 inches. Electropolishing stainless steel provides the hygienic surfaces with Ra less than 0.4 microns, which are easy to clean and validate for cleaning. Edge deburring preserves the safety of the medical brackets and prevents fabric snagging on clinical textiles.
We achieve ±0.003 inches for alignment of mounting holes and VESA compromising 75x75mm and 100x100mm patterns, flatness of 0.005 inches on mounting surfaces to secure contact and uniform surface, and 0.005 inches perpendicularity between mounting faces, total dimensions within ±0.010 inches for integration within architectural structures, ±0.005 inches for threaded to fastener dimensions, and for load-bearing ±0.003 inches to maintain structural integrity facing clinical equipment loads.
Yes, we provide rapid prototyping to verify fit and test assembly, with same-day CAD-to-part capability available for critical projects. For custom automation cells and research platforms, we perform low-volume production of 20 to 500 brackets. For standardized robot models, we perform high-volume production of thousands to tens of thousands of brackets annually, incorporating complete dimensional inspection, flatness verification, and material certifications.
Certified quality management systems for medical devices provides components and is compliant to FDA regulations on medical device accessories, medical equipment regulations, and European Medicine Device regulation (MDR) requirements. Components also comply with the VESA Mounting Interface Standard for traceability of the complete materials, control of the chemical composition and traceable Good Manufacturing Practice on infection control, equipment positioning, and safety of patients and staff within a clinical setup.
We provide comprehensive finishing solutions tailored to aerospace requirements:
Anodizing (Type II and Type III)
Passivation for corrosion resistance
Precision polishing for aerodynamic surfaces
Custom protective coatings and thermal barriers
Anodizing (Type II and Type III)
Passivation for corrosion resistance
Precision polishing for aerodynamic surfaces
Custom protective coatings and thermal barriers
Standard equipment mounting brackets take 8 to 12 business days which includes machining, treatment of surfaces and quality checks while custom architectural integration brackets with complex shapes take 3 to 4 weeks. Prototype brackets for facility planning can be scheduled in 6 to 9 days which allows for rapid timelines in facility planning and coordinated equipment installation.
Indeed. We specialize in designing articulating monitor arms with multi-axis adjustments for surgical displays that need to be repositioned accurately every 10 millimeters. We create modular brackets with tool-less adjustments for flexible room configurations, heavy-duty imaging equipment brackets that support over 100 kilograms, and ceiling-mounted brackets for pendant systems in ICUs. Other designs include rail-mounted brackets for attaching mobile equipment, seismic-rated hospital brackets that comply with IBC seismic design requirements for earthquake zones, and integrated brackets that combine equipment mounting with power management, cable routing, infection control barriers, and infection control barriers.
Mounting hole patterns designed with precision up to ±0.003 inches guarantee accurate equipment alignment and compatibility with VESA mounts, which allows for standardized display installation across multiple facilities. Mounting surfaces are designed to be flat within 0.005 inches which creates uniform contact allows for load distribution to be even which avoids bracket deformation with equipment weight is supported. Material thickness, along with purposefully placed reinforcements allows to support equipment mass of 5-100kg while maintaining a low profile to integrate into the architecture compactly, while still minimizing the bracket’s overall size. Electropolished surfaces which are designed to be smoother with Ra under 0.4 microns enable thorough cleaning to achieve 99.9% pathogen reduction with standard hospital disinfectant. Brackets can endure corrosion caused by daily cleaning as the bleach, hydrogen-peroxide, and quaternary ammonium compounds are withstand structural of the facility for over 10 years. Quality manufacturing ensures equipment is placed accurately to support patient care, clinical workflow, and infection control in the hospital, surgery centers, and diagnostic imaging facilities.
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