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High-Precision Electric Juicer Components CNC Machining for Consumer Goods Industry
These parts are made to ensure the safe operational reliability of all centrifugal and masticating juicing appliances and efficient juicing of food. These include the cutting disc assembly, filter basket, and pulp separator motor housing. These are the appliances that we focus on at Zintilon. We're known for the CNC machining of cutting discs made of stainless steel with teeth that are precision ground, and filter baskets with micro perforation that are uniform hole patterns, juice collection bowls, juice collection bowls, and high-speed motor housings. We ensure that we meet the requirements for exceptional food-grade compliance and efficiency for the extraction of juice for electric consumer-grade appliances.
- Precision cutting disc teeth with sharpness tolerance ±0.010mm for optimal extraction efficiency
- Micro-perforation technology: filter holes 0.3-0.8mm diameter with spacing ±0.020mm
- Dynamic balancing to G6.3 grade for components operating at 10,000-20,000 RPM
- Food-safe materials: stainless steel 304/316, FDA-compliant plastics (PC, Tritan)
- ISO 9001-certified manufacturing with consumer goods industry expertise.
Trusted by 15,000+ businesses
Why Consumer Goods Companies
Choose Zintilon
Increased Productivity
Engineers get time back by not dealing with immature supply chains or lack of supply chain staffing in their company and get parts fast.
10x Tighter Tolerances
Zintilon can machine parts with tolerances as tight as+/ - 0.0001 in -10x greater precision compared to other leading services.
World Class Quality
Zintilon provides aerospace parts for leading aerospace enterprises, verified to be compliant with ISO9001 quality standard by a certified registrar. Also, our network includes AS9100 certified manufacturing partners, as needed.
From Prototyping to Mass Production
Zintilon holds the ISO 9001 certification to supply engineered components to manufacturers of electric juicers, appliances that make beverages, food processors, and consumer appliances for the kitchen, all around the world.
Prototype Electric Juicer Components
Electric juicers with a component assembly prototype that mirrors your final design. Test juice extraction efficiency, the performance of the filter basket, vibration control of the motor housing, and pulp separation before consumer goods production for scale.
Key Points:
Key Points:
- Rapid prototyping with extraction efficiency validation
- Tight tolerances (±0.010mm for cutting disc teeth)
- Test juice yield, filter performance, and durability early
EVT – Engineering Validation Test
Electric juicers need components to form a prototype that meets criteria around design and configuration. If the electric juicer prototype parts that adjust cutting disc contours and filter holes get frequently clogged and excessively vibrate, they would not provide a consistent juicing function. Many conflicts around design and configuration control begins with cutting disc geometry and filter hole size for forming the prototype.
Key Points:
Key Points:
- Validate prototype functionality with juice yield testing
- Rapid design iterations for extraction optimization
- Ensure readiness for production with FDA compliance validation
DVT – Design Validation Test
By using different materials and varying the hole patterns in the design, we can evaluate the performance of the electric juicer component in the overall system in terms of extracted juice quality and separation of pulp, so we can determine the system performance goal and determine the certification standards before going into production.
Key Points:
Key Points:
- Confirm design integrity and extraction efficiency specifications
- Test multiple materials and filter configurations
- Ensure production-ready performance with cleaning ease validation
PVT – Production Validation Test
Identify the gaps in the production process to determine how to balance the micro-perforation process to improve consistency before starting full production to determine the gaps in the production of the electric juicer components.
Key Points:
Key Points:
- Test large-scale production capability with dynamic balancing
- Detect and fix process issues early in micro-perforation
- Ensure consistent part quality and juicing performance
Mass Production
Produce food safe and high-quality components of electric juicer quickly to maintain consistent performance in juice preparation and to provide juicer manufacturers and kitchen appliance distributors with reliable and rapid delivery.
Key Points:
Key Points:
- Consistent, high-volume production with extraction efficiency guarantee
- Precision machining for consumer goods quality
- Fast turnaround with strict quality control and FDA compliance
Simplified Sourcing for
the Consumer Goods Industry
Our aviation industry parts manufacturing capabilities have been verified by many listed companies. We provide a variety of manufacturing processes and surface treatments for aerospace parts including titanium alloys and aluminum alloys.
Explore Other Consumer Goods Components
Browse our complete selection of CNC machined consumer goods components, engineered for precision and production efficiency. From custom metal housings and plastic molds to intricate handles, connectors, and decorative fittings, we deliver tailored solutions to meet diverse consumer product manufacturing needs.
Consumer Goods Industry, Electric Juicer Components, Machining Capabilities
To maintain high quality and to use our knowledge effectively to provide High-Precision Electric Juicer Components CNC Machining to the Consumer Goods Industry, we have CNC multidimensional machining centers, 5-axis concurrent milling devices, and precision Swiss lathe systems. Some of the electric juicer components include stainless steel 304 cutting disc assemblies with precision teeth cutting micro perforated filter baskets that have 0.3 to 0.8mm holes and have a hole mesh spacings of ±0.020mm, juice collection bowls with integrated spout channels, motor housing assemblies with bearing seats that have tolerances of ±0.010mm and concentricity of 0.008mm, and pulp ejection chute components that have a ±0.015mm dimensional accuracy. These components were created for maximum juice extraction efficiency and sustained reliable food safe compliance for over 10,000 juice cycles.
From a set of specifications, We accomplish CNC milling of disc teeth at a dimension precision of ±0.010 mm, with a cutting angle tolerance of ±0.5 degrees, and perform 5-axis machining to mold complex disc features while optimizing the blade’s contour. We also perform precision grinding on the cutting edges to achieve a radius of <15 microns and a surface finish of Ra 0.4-0.8μm, as well as precision soft drilling of the filter basket micro-perforations (0.3-0.8 mm diameter) at a diameter tolerance of ±0.015 mm, and positional accuracy of ± 0.020 mm to ensure patterns of uniformly spaced holes with 20-35% open area. In addition, we perform precision turning of the motor shafts with diameter tolerance of ±0.010 mm and concentricity of 0.008 mm, and precision boring of the bearing seats with a tolerance of ±0.010 mm and surface finish Ra 0.6μm, as well as thread milling while interposing the assemblies to ensure pitch accuracy of ±0.012 mm at M5-M8. Finally, we carry out dynamic balancing to G6.3 grade, and juice extraction efficiency.
We make some parts of electric juicers out of stainless steel 304 for FDA compliant stainless steel cutting discs which are actually resistant to corrosion from the acid of fruits (pH 2.5-4.5) and have an edge hardness of HRC 50-54 after heat treatment. 316L stainless steel is used for the filter baskets, as it has even better corrosion resistance when it comes to citrus juices. The juice collection bowls are also made out of food-grade polycarbonate (PC) where the impact resistance is 60 kJ/m². For the other dishwasher safe parts, we use BPA free Tritan copolyester which also has some good chemical resistance. For some other custom parts like the anodized aluminum 6061-T6 motor housings which have a thermal conductivity of 167 W/m·K, we use hardened tool steel for the top of the line cutting discs because of their edge retention. Some other food grade stuff we use for the silicone rubber gaskets which have a Shore A hardness of 40-60 and can seal from -40 to +200, is ceramic coated for the cutting edges to make them retain their sharpness for longer.
We have wonderful designs that achieve 60-75% juice yield from fruits and vegetables. There's also special technology that achieves G6.3 grade superior dynamic balance which helps keeps vibrations to a minimum (under 0.5mm) when the machine runs at 10,000-20,000 RPM. To help ease pulp separation, a filter with a 20-35% open area is used, plus the system is continuous. Motors run at 10,000-20,000 for 5 years (10,000 cycles) with noise at 70-85 dBA. All systems meet food and safety regulations.
From a set of specifications, We accomplish CNC milling of disc teeth at a dimension precision of ±0.010 mm, with a cutting angle tolerance of ±0.5 degrees, and perform 5-axis machining to mold complex disc features while optimizing the blade’s contour. We also perform precision grinding on the cutting edges to achieve a radius of <15 microns and a surface finish of Ra 0.4-0.8μm, as well as precision soft drilling of the filter basket micro-perforations (0.3-0.8 mm diameter) at a diameter tolerance of ±0.015 mm, and positional accuracy of ± 0.020 mm to ensure patterns of uniformly spaced holes with 20-35% open area. In addition, we perform precision turning of the motor shafts with diameter tolerance of ±0.010 mm and concentricity of 0.008 mm, and precision boring of the bearing seats with a tolerance of ±0.010 mm and surface finish Ra 0.6μm, as well as thread milling while interposing the assemblies to ensure pitch accuracy of ±0.012 mm at M5-M8. Finally, we carry out dynamic balancing to G6.3 grade, and juice extraction efficiency.
We make some parts of electric juicers out of stainless steel 304 for FDA compliant stainless steel cutting discs which are actually resistant to corrosion from the acid of fruits (pH 2.5-4.5) and have an edge hardness of HRC 50-54 after heat treatment. 316L stainless steel is used for the filter baskets, as it has even better corrosion resistance when it comes to citrus juices. The juice collection bowls are also made out of food-grade polycarbonate (PC) where the impact resistance is 60 kJ/m². For the other dishwasher safe parts, we use BPA free Tritan copolyester which also has some good chemical resistance. For some other custom parts like the anodized aluminum 6061-T6 motor housings which have a thermal conductivity of 167 W/m·K, we use hardened tool steel for the top of the line cutting discs because of their edge retention. Some other food grade stuff we use for the silicone rubber gaskets which have a Shore A hardness of 40-60 and can seal from -40 to +200, is ceramic coated for the cutting edges to make them retain their sharpness for longer.
We have wonderful designs that achieve 60-75% juice yield from fruits and vegetables. There's also special technology that achieves G6.3 grade superior dynamic balance which helps keeps vibrations to a minimum (under 0.5mm) when the machine runs at 10,000-20,000 RPM. To help ease pulp separation, a filter with a 20-35% open area is used, plus the system is continuous. Motors run at 10,000-20,000 for 5 years (10,000 cycles) with noise at 70-85 dBA. All systems meet food and safety regulations.
Aerospace
Materials & Finishes
Materials
We provide a wide range of materials, including metals, plastics, and composites.
Finishes
We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.
Specialist Industries
you are welcome to emphasize it in the drawings or communicate with the sales.
Materials for Electric Juicer Components
Electric Juicer Components, 12+ food grade materials, corrosion-resistant stainless steel, and durable, FDA-approved plastics are available from our CNC machine shop and are used for electric liquidizers. This facilitates rapid prototyping, builds consumer goods with precision, and allows us to ensure compliance with FDA, UL, and safety regulations for kitchen appliances.
Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished. The hardness and the cost of stainless steel is higher than that of aluminum alloy.
Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
High machinability and ductility. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance.
Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.003 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Titanium is an advanced material with excellent corrosion resistance, biocompatibility, and strength-to-weight characteristics. This unique range of properties makes it an ideal choice for many of the engineering challenges faced by the medical, energy, chemical processing, and aerospace industries.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Highly resistant to seawater corrosion. The material’s mechanical properties are inferior to many other machinable metals, making it best for low-stress components produced by CNC machining.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Few metals have the electric conductivity that copper has when it comes to CNC milling materials. The material’s high corrosion resistance aids in preventing rust, and its thermal conductivity features facilitate CNC machining shaping.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Let’s Build Something Great, Together
FAQs: High-Precision Electric Juicer Components for Consumer Goods Industry Applications
Precision and durable integrated stainless-steel cutting discs, measuring from 80 to 150 mm, must have a tooth dimensional precision +/- 0.01 mm, cut angle of +/- 0.5 degrees, and a cutting edge radius of < 15 um to have 60-75% of juice extraction efficiency. Also, mesh filter baskets have to have hole sizes of 0.3-0.8 mm with tolerances of +/- 0.02 mm and must have 20% to 35% of the area open to prevent pulp, while having juice flow rates of 200-500 mL/min. Juice collecting bowls of 0.5-2.0 liters must have spout channels with a dimensional precision of +/- 0.015 mm. Other components are the motor housing with bearing seat tolerances of +/- 0.01 and concentricity of 0.008 mm, chute ejection openings, and a balance dampening vibrations of 0.5 mm to a grade of G6.3. Lastly, having all components comply with the FDA CFR 21 for food contact and must withstand 10,000 cycles is a must. Those are the components needed to make an electric juicer.
Stainless steel 304, is also food-grade and is approved by the FDA for direct juice contact. It is highly corrosion-resistant, even to the most acidic juices, and can maintain its appearance over long periods (more than 10 years). Also, it can attain a certain hardness so that, for a long time (more than 10,000 cycles), it can maintain its sharpness and that is by using HRC 50-54 heat treatment for the edges of the disc. It will also not transfer any taste or odor to the juice, it can be made with very small tolerances (±0.010 mm), is very easy to clean, and the surface can be made so that there is no global growth of bacteria. PC or polycarbonate is also food-grade, and it has a very high impact with 60 kJ/m2. This means it can be made for the juice-collection bowls, and not break easily, even when someone is handling it a lot. It has high transparency, so a user can easily see the juice level. As with stainless steel 304, polycarbonate is dishwasher safe. It has a heat resistance of 135 degrees Celcius, and is FDA compliant under 21 CFR 177.1580. Also, it will not make the whole appliance very heavy, and can be made in certain shapes, such as to include a spout, very easily. Triton polyester is clear, and FDA compliant. It is highly impact, even so that it will not break, resistant. It has very high durability even in a dishwasher, and high resistance to acids and cleaning chemicals. This means it will maintain its clarity even after a long time, and over 5 years. Also, for consumers that are highly aware of their health, it is good to know it is BPA free. It also is highly durable, even at 65 degrees Celsius, and for a lot of dishwasher cycles, and of course over 5 years.
Cutting disc teeth are created with CNC milling. The teeth have ±0.010mm dimension accuracy as well as ±0.5-degree angle tolerance. Complex disc shapes with optimal profiles are created with 5-axis machine grinding. To make the cutting edges for the discs, precision grinding is used. The cutting edges have a sharpness radius of less than 15 microns, and an average surface finish of 0.4-0.8 micrometers. The micro perforations of filter baskets of sizes 0.3-0.8mm are made with precise drilling. ±0.015mm diameter tolerance and ±0.020mm positional accuracy are used. Uniform patterns with 20-35% open area are made. Engineering turning shapes motor shafts with a diameter tolerance of ±0.010, and concentricity of 0.008mm. Engineering is boring, making bearing seats with a tolerance of ±0.010mm, and a finish of 0.6 micrometers. Thread milling makes assembly threads for M5-M8 with a pitch accuracy of ±0.012. Engineering balancing achieves grade 6.3. Electropolishing improves the corrosion resistance and cleanliness of stainless steel. Passivation and heat treatment for cutting discs is done as well. The cutting discs are HRC 50-54. Food-safe powder coating is done for the structural components.
For the segments of the juice cutter, we uphold interception angles of less than ±0.5 degrees and edge acute angles of less than 15 microns from the round edge. This is necessary to extract juice from 60 to 75% of fruits and vegetables, and also filter micro-perforated baskets ranging from 0.3 to 0.8 mm micro holes that extend to around 0.02 mm. This corresponds to a ratio of 20 to 35% on the net open area without clogging while also optimizing flow rates of juice that extend from 200 to 500 mL to less than 1 minute. For the rotating motor shaft, we keep a concentricity of ±0.01 mm at 0.008 mm. This is for an unshaken rotation at intervals of 10,000 to 20,000 RPM. The bearing housing should also have tolerances ±0.01 mm and a finishing surface of 0.6 Ra. The juice collection bowl also has a ±0.015 mm accuracy on the dimensions of the spout channel. The pulsating ejection chutes have a tolerance of ±0.015 mm as well and are G6.3 for vibration static and have surface finishing of 0.3 to 0.8 micrometers. The continuous run time before a cooling-off period of 10 to 15 minutes is also adjustable and can run for a long time too. This linear shut down time for the electric juicer is more than 5 years of home use and 10,000 runs at 60 to 75% efficiency and a flow rate also equal from 200 mL/min to exceed 500 mL/min. The electric motor also runs at a rate of 10,000 to 20,000 RPM for a long time, around 10 to 15 minutes per run cycle and will fulfill all of the 60 to 75% extraction efficiency goals. These also meet operational durability of more than 10 years of kitchen household use while keeping food safety and UL safety appliance regulation standards, and contact standards of FDA food safe.
Yes, we support rapid prototyping as well as production juicer components. Our precision and integration planning are top-quality and as such deliver top-spec jaunter components. For example, we can rapidly prototype with high levels of inspection and attain accuracy of +/-0.002mm. We can measure whether the teeth of the cutting disc are sharp enough, or at the high end of the specification limit, so that they can be sharpened with less than 15 micrometers radius edge. We can measure whether the filter basket holes are within the 0.3-0.8mm +/-0.015mm read measurement range, and they can be spaced every 0.020mm with respect to the inner and outer perimeter for uniformity. There are also advanced devices that we can use to measure whether the juice extraction is efficient enough and whether standard fruits and vegetables are yielding excess of 60%. For example, we can measure whether there is 0.5mm of vibration at 10,000-20,000 RPM where there is operational noise of 70-85 decibel. Finalized prototype are additionally food safe as they conform to and undergo certification from FDA CFR 21 and EU 10/2011.
Annual business of lower volume production of specialty juicers (1,000-20,000 units per year) and higher volume production of other major kitchen appliances (10,000 units) is supported with all dimensional certifications and documentation including the cutting disc tooth specification and certifications, the filter perforation pattern reports (20-35% open area verification), dynamic balance certifications (G6.3), and other material compliances (FDA CFR 21 and EU 10/2011 food contact) as well as juice extraction efficiencies (60-75% yield) with cutting edge hardness (HRC 50-54), juicer durability (10,000+ cycled juicings), documented vibrations (< 0.5 mm), and ISO 9001 assurances including food safety (FDA) and electric (UL) certifications, and juicer and beverage preparation appliances safety certifications to the consumer market to determine juice extraction efficiency, juice yield and validity to the hardness and durability specifications to produce and test the juicer for food contact applicable.
Annual business of lower volume production of specialty juicers (1,000-20,000 units per year) and higher volume production of other major kitchen appliances (10,000 units) is supported with all dimensional certifications and documentation including the cutting disc tooth specification and certifications, the filter perforation pattern reports (20-35% open area verification), dynamic balance certifications (G6.3), and other material compliances (FDA CFR 21 and EU 10/2011 food contact) as well as juice extraction efficiencies (60-75% yield) with cutting edge hardness (HRC 50-54), juicer durability (10,000+ cycled juicings), documented vibrations (< 0.5 mm), and ISO 9001 assurances including food safety (FDA) and electric (UL) certifications, and juicer and beverage preparation appliances safety certifications to the consumer market to determine juice extraction efficiency, juice yield and validity to the hardness and durability specifications to produce and test the juicer for food contact applicable.
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