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End Effectors CNC Machining for Automation Industry

End effectors are precision-machined components of automating systems which are robotic tools that literally grip, handle, and manipulate workpieces. At Zintilon, we focus on CNC wrenching of end effector parts which includes gripper jaws, mounting brackets, and actuator housings, so we achieve excellent positioning, mechanical and operational durability, and consistent reliability for industrial robotics and automation for different applications.
  • Machining for complex end effector geometries and gripper designs
  • Tight tolerances up to ±0.001 in for gripping accuracy
  • Precision milling, turning & surface finishing
  • Support for rapid prototyping and full-scale production
  • ISO 9001-certified manufacturing with automation industry expertise


Trusted by 15,000+ businesses

Automation Springs Machining Capabilities

Increased Productivity

Fast Delivery

A professional engineering team that can respond quickly to customer needs and provide one-stop services from design to production in a short period of time to ensure fast delivery.

10x Tighter Tolerances

High Precision

We are equipped with automated equipment and sophisticated measuring tools to achieve high accuracy and consistency, ensuring that every part meets the most stringent quality standards.

AS9100D Quality Certification

ITAF16949 Certified

As a IATF16949 certified precision manufacturer, our products and services have met the most stringent quality standards in the automotive industry.

From Prototyping to Mass Production

We serve Zintilon automation for couplings and automation shaft connection parts tailored for industrial automation, servant systems and robotic drives, to every corner of the globe.

Prototype End Effectors

Receive highly precise prototype end effector assemblies that are an exact replication of your final design. Evaluate grip strength, confirm part handling, and check payload capacity for full scale automation production.
Key Points:
Rapid prototyping with high precision
Tight tolerances (±0.001 in)
Test design, grip patterns, and load capacity early
3 Axis CNC Machined Stainless Steel Passivation

EVT – Engineering Validation Test

Rapidly prototype and test end effectors to ensure all functional and operational criteria are met. Detecting issues early helps in the seamless transition to fully robotic tooling manufacturing.
Key Points:
Validate prototype functionality
Rapid design iterations
Ensure readiness for production
Anodized Aluminum 1024x536

DVT – Design Validation Test

Before mass production, ensure design accuracy and gripping performance by verifying the end effectors designs by testing various materials and jaw configurations for optimal workpiece handling.
Key Points:
Confirm design integrity and grip quality
Test multiple materials and configurations
Ensure production-ready performance
design aluminium

PVT – Production Validation Test

Evaluate end effectors prototypes for large-scale production and resolve possible challenges in manufacturing to ensure production consistency and efficiency.
Key Points:
Test large-scale production capability
Detect and fix process issues early
Ensure consistent part quality
Anodized Titanium Fastener

Mass Production

Deliver high-precision, high-quality, automation-grade end effectors to automation system integrators and robotics manufacturers. Ensure on-time delivery and consistent handling performance.
Key Points:
Consistent, high-volume production
Precision machining for robotics-grade quality
Fast turnaround with strict quality control
production

Simplified Sourcing for
the Aerospace Industry

Our aviation industry parts manufacturing capabilities have been verified by many listed companies. We provide a variety of manufacturing processes and surface treatments for aerospace parts including titanium alloys and aluminum alloys.

Explore Other Automation Components

Browse our complete selection of CNC machined automation components, engineered for accuracy and long-lasting operation. From precision shafts and brackets to robotic frames, housings, and end effectors, we deliver tailored solutions to support automation, robotics, and smart manufacturing technologies.

Automation End Effectors Machining Capabilities

Equipped with advanced CNC multi-axis machining centers, precision turning equipment, and the experience of our robotics components machinists and automation industry End Effectors CNC Machining, we manufacture automation components with parallel gripper jaws, vacuum cup mounting plates, and custom tool changers. The keyed interface components are engineered for optimal gripping force while isolating minimal deflection, thus extensive and dependable performance will be guaranteed for high cycle automated handling operations. For complex grip pattern development, we conduct precision CNC milling, turning, and EDM operations, and we perform the required surface treatments for wear resistance. Control grip force, perform dimensional verification, and surface resistive treatments to wear are all parts of the process. Every component of the end effector is manufactured from the specified aluminum alloy (6061-T6, 7075-T6), stainless steel (304, 316, 17-4 PH), tool steel (D2, A2), engineering plastics (Delrin, PEEK), thereby providing a superior strength-to-weight ratio, resistance to corrosion, and elimination of dimensional changes.
milling

CNC Machining

sheet metal

Sheet Metal Fabrication

edm

Wire EDM

casting

Metal Casting

Aerospace
Materials & Finishes

Materials
We provide a wide range of materials, including metals, plastics, and composites.
Finishes
We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.

Specialist Industries

you are welcome to emphasize it in the drawings or communicate with the sales.

Materials for End Effectors Components

The range of materials we have available for End Effectors Machining for Automation Industry is extensive as well. With 20+ machining grade metals and engineering materials, we ensure consistent quality for precision robotic tool manufacturing, rapid prototyping, and autocad engineered tooling compliant with industry standards.
Aluminum Image

High machinability and ductility. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance.

Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.003 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Zinc Image

Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed.

Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Titanium Image

Titanium is an advanced material with excellent corrosion resistance, biocompatibility, and strength-to-weight characteristics. This unique range of properties makes it an ideal choice for many of the engineering challenges faced by the medical, energy, chemical processing, and aerospace industries.

Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Stainless steel Image

Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished. The hardness and the cost of stainless steel is higher than that of aluminum alloy.

Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Steel Image

Steel is a strong, versatile, and durable alloy of iron and carbon. Steel is strong and durable. High tensile strength, corrosion resistance heat and fire resistance, easily molded and formed. Its applications range from construction materials and structural components to automotive and aerospace components.

Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.001 mm (routing)
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Bronze Image

Highly resistant to seawater corrosion. The material’s mechanical properties are inferior to many other machinable metals, making it best for low-stress components produced by CNC machining.

Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Brass Image

Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.

Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Copper Image

Few metals have the electric conductivity that copper has when it comes to CNC milling materials. The material’s high corrosion resistance aids in preventing rust, and its thermal conductivity features facilitate CNC machining shaping.

Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Magnesium Image

Due to the low mechanical strength of pure magnesium, magnesium alloys are mainly used. Magnesium alloy has low density but high strength and good rigidity. Good toughness and strong shock absorption. Low heat capacity, fast solidification speed, and good die-casting performance.

Price
$ $ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Iron Image

Iron is an indispensable metal in the industrial sector. Iron is alloyed with a small amount of carbon – steel, which is not easily demagnetized after magnetization and is an excellent hard magnetic material, as well as an important industrial material, and is also used as the main raw material for artificial magnetism.

Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Let’s Build Something Great, Together

FAQs: End Effectors for Automation Applications

We provide comprehensive finishing solutions tailored to aerospace requirements:
Anodizing (Type II and Type III)
Passivation for corrosion resistance
Precision polishing for aerodynamic surfaces
Custom protective coatings and thermal barriers

Yes, we manufacture all components according to the ISO 9001 standards for quality management systems, with full material traceability. We also document all components and assess them for industrial automation robotic tooling, which requires reliable part handling repeatability of 0.1mm, and sustained durability of millions of grip cycles during high-speed pick-and-place operations.

Yes, we provide rapid prototyping to verify fit and test assembly, with same-day CAD-to-part capability available for critical projects. For custom automation cells and research platforms, we perform low-volume production of 20 to 500 brackets. For standardized robot models, we perform high-volume production of thousands to tens of thousands of brackets annually, incorporating complete dimensional inspection, flatness verification, and material certifications.

For the even distribution of clamping forces, we maintain the gripping surfaces to within a parallelism of ±0.001 inches. The finger strokes are aligned to ±0.002 inches to avoid skewing of the parts during gripping, the mounting holes for ISO flange compatibility are accepted to ±0.003 inches, and the pneumatic port threads are dimensioned to within ±0.003 inches for effective actuation without leaks. Overall dimensions are held to ±0.005 inches to ensure repeatability for interchangeable tooling and interchangeable parts at different production stages.

Multi-axis CNC milling makes it possible to manufacture complex three-dimensional gripper bodies, finger patterns, and mounting flanges with integrated passageways for pneumatic actuation. Intricate jaw profiles and thin sections of hardened tool steel are accurately cut to within 0.0005 inches using Wire EDM. Patterned coordinates drilling for screw mounting holes is performed for robot flange standards ISO 9409. Pneumatic port threads and holes for screws are made using thread milling. Pocket milling machines make the internal cavities for the pneumatic cylinders and the sensors. Surface grinding creates surfaces of the end effectors that are gripping within 0.001 inches of the specified flatness. The end effectors are opened and closed using pneumatic actuators.

Aluminum 6061-T6 and 7075-T6 are highly praised for their outstanding strength-to-weight ratios, which minimises robot payload and maximises robot velocity, for good machinability which allows the construction of complex jaw geometries, for sufficient rigidity to withstand gripping forces of up to 2000 N, and for corrosion resistance. Stainless steel 304, 316, and 17-4 PH provide cleanroom and food handling materials corrosion resistance, high strength for gripping heavy parts, and useful ferromagnetic properties for integration with detection systems. Tool steel D2 and A2 are made for high-cycle operations beyond 10 million grips with exceptional wear resistance, high hardness for maintaining gripping accuracy, and heat-treated steel. Along with electrical insulation, Delrin and PEEK offer lightweight construction and non-marring contact surfaces to protect the workpiece.

End effectors are robotic tools deployed on automated arms to handle the workpieces for manipulation and processing operations. Common end effectors are parallel grippers with opposing jaws for clamping parts, angular grippers for holding parts in different positions, and three-jaw grippers designed for cylindrical parts. Other end effectors include vacuum grippers with suction cups for flat surfaces, magnetic grippers for ferrous material, soft compliant grippers, tool changers for automated gripper swapping, and custom gripper jaws for specific part geometries. Some end effectors are specialized for specific automation tasks, e.g., welding torches, assembly tools, and inspection sensors.
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